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Author:

Miao, Kai (Miao, Kai.) | Lu, Zhongliang (Lu, Zhongliang.) | Ji, Zhe (Ji, Zhe.) | Zhang, Hang (Zhang, Hang.) | Li, Dichen (Li, Dichen.)

Indexed by:

EI Scopus

Abstract:

Based on stereolithgraphy (SL) and gelcasting technologies, the integral fabrication technique of ceramic mold for hollow turbine blade was put forward. The casting process of blade requires that the ceramic mold should have a porous microstructure for gas permeability and deformability to prevent hot tearing of the alloy. In order to fabricate a mold with controlled porosity, chopped carbon fibers were introduced as pore-forming agent in this study. The result found that the drying shrinkage of green samples was reduced to 0.12% after carbon fibers (CFs) were added. Unlike traditional pore-forming agents, the mid-temperature strength (400 °C) was improved rather than decreased from 1.75 to 3.42 MPa. The porosity of the final mold increased from 26% to 39.7%, while hollow rod arrays (microtubes) could be observed by scanning electron microscopy (SEM). At last, a bulk ceramic mold for a gas turbine blade was fabricated successfully, which was validated by X-ray scan. Copyright © 2015 MS&T15®.

Keyword:

Ceramic molds Chopped carbon fiber Controlled porosity Fabrication technique Gel-casting Pore-forming agents Porous microstructure Temperature strength

Author Community:

  • [ 1 ] [Miao, Kai;Lu, Zhongliang;Ji, Zhe;Zhang, Hang;Li, Dichen]State Key Laboratory for Strength and Vibration of Mechanical Structures, School of Aerospace, State Key Laboratory for Manufacturing Systems Engineering, Xi'An Jiaotong University, Xi'an; 710049, China
  • [ 2 ] [Miao, Kai;Lu, Zhongliang]Collaborative Innovation Center for Advanced Aero-Engine, Xue Yuan Road No.37, Hai Dian District, Beijing; 100191, China
  • [ 3 ] [Ji, Zhe;Zhang, Hang;Li, Dichen]Collaborative Innovation Center of High-End Manufacturing Equipment, Xi'An Jiaotong University, Xi'an; 710049, China

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Source :

Materials Science and Technology Conference and Exhibition 2015, MS and T 2015

ISSN: 9781510813939

Year: 2015

Publish Date: 2015

Volume: 1

Page: 803-809

Language: English

Cited Count:

WoS CC Cited Count: 0

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 8

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