Translated Abstract
Hadfield steel cannot show good wear resistant properties under low impact energy or lighter load conditions. In this thesis, a nanostructured surface layer of a Hadfield steel was synthesized by shot peening. The shot peening is expected to improve mechanical and wear resistance properties of Hadfield steel. Shot peening approach, of course, has a great potential in industrial applications. It is also a flexible approach that makes it possible to meet specific structure/property requirements during services. Based above considerations, Nanocrystallization mechanism of surface on Hadfield steel, thermodynamics and kinetics of nanocrystilline formation in surface of Hadfield steel and, effect of surface work hardening on wear behavior of Hadfield steel were discussed in the present thesis.The grain size about 3-8 nm was formed in the sample surface after 60 min shot peening. The treated subsurface can be subdivided into three zones along depth: nanostructured regime (0-20 m) micro-sized regime (20-100 m) and matrix with plastic deformation evidences (100-400 m). Nanocrystalline can also be found even though very short peening duration was done, such as, 2 min and 30 min peening duration. The average grain size in the surface was about 40 nm and 30 nm for 2 min and 30 min shot peening, respectively. The evolution of nanocrystalline can be described as follows: Dislocation tangles are gradually developed into dislocation cells by dislocation density multiplication. Dislocation annihilation and rearrangement in the austenite coarse grains can also occur in the same time. Mechanical twin is induced with strain and strain rate increasing. Single system deformation twins are gradually developed to multisystem twins. With twins increasing and twin intersection enhancing, grains are further refined. Finally, nano-scale grains forms in the equiaxed shape and random crystallographic orientations which is dependent upon increasing dislocation and twin density. Grain sizes are continuously decreased with increasing the shot peening duration.It has been shown that Hadfield steel surface can be obviously strengthened by shot peening. The hardness is increased rapidly with the depth decreasing. Surface work hardening is attributed to grains refinement, dislocation and twin. It does not result from phase transformation. Surface hardness is also increased with increasing the shot peening duration.In the present thesis, a thermodynamic model was proposed based on Pringogine’s nonequilibrium thermodynamics. Kirchhoff‘s theory and Miedema’s thermodynamic theory can be used to describe that strain induced the formation of nanocrystalline in Hadfield steel. The difference of Gibbs free energy of coarse grain-nanocrystalline and coarse grain-amorphous transformation was calculated by this model. The thermodynamical calculation results suggested that Gibbs free energies to form nanocrystalline and amorphous are positive, which means that there was not energy potential for strain induced nanocrystallization. The material surface gets the external mechanical energy to increase the internal free energy of the system during shot peening. Nanocrystalline and amorphous transformation finally can occur if the internal energy is increased to responded critical values.Base on thermodynamics, a kinetic model was proposed based on the relation between the hardness and grain size in subsurface. The transformed volume faction of kinetic was expressed as the function of hardness.In two-body abrasive wear, after surface nanocrystallization surface hardness was increased. When hard particles were used as abrasives, such as, emery, the wear resistance can be not improved. However, when soft particles were used, such as, glass particles, wear resistance can be improved for 2-30 min shot peening. Especially, the wear resistance of treated surface can be increased by 70% for 2 min peening duration. Under the conditions of impact wear, harder abrasive particles, such as, quartz sands were used using 0.5 J impact load, wear resistance can be improved to some extent after 2-30 min shot peening. On the contrary, shot peening is harmful to wear resistance of Hadfield steel in 3.0 J. The longer the shot peening duration is, the worse the wear resistance is. In loose abrasive wear, the wear resistance after 2-30 min shot peening can be improved to some extent when soft abrasives were used, such as, glass particles. In the similar situation, the wear resistance of treated surface can be increased by 72% for 30 min peening duration. Therefore, the wear resistance of Hadfield steel can be improved in light impact load, soft particles abrasive wear after suitable shot peening duration.
Translated Keyword
[Hadfield SteelNanocrystallizationShot peeningThermodynamicsAbrasive wear]
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